The Circular Economy

The Circular Economy:

What it is and Why Manufacturers Should Care

It was not that long ago that people who cared about the environment were a niche market. ‘Green’ companies catered to this market while all others, including nearly all the largest manufacturers, focused on mainstream buyers to maintain their advantages in an economy of scale.

Then, slowly, the needle began to move, and an ever-larger percentage of the world’s consumers became aware and invested in protecting the planet.

This shift has not gone unnoticed by manufacturers.

The end of the line

Light, cheap, flexible and easy-to-clean, plastics gained traction in the 1960s, starting and feeding a trend for manufacturing short-life and single-use products.

As we now know, decades of the “take-make-dispose” method of producing and consuming goods is a big part of why the planet is in trouble. True, it took some segments longer than others to admit to the inherent problems of “dispose” as an inevitable end point. However, overflowing landfills and cluttered oceans proved that this linear approach is not sustainable.

The end of end-of-life

In a circular economy, there is no end of life, only end of first life. Simply put, when a product can no longer be used there are numerous other choices ahead of simply throwing it away. The product and or its components are repaired, reused, recycled, remanufactured or repurposed. Products are also built to last longer, delaying the need to expend energy on giving them their next life.

That’s not all, of course. The circular economy encourages smarter practices at every stage of the value chain, including sourcing, manufacturing, and distribution. It relies heavily on sustainable manufacturing.

The advantage to thinking in circles

The United States Environmental Protection Agency (EPA) defines sustainable manufacturing as “creating manufactured products through economically-sound processes” while:

circles

That sounds great. It also sounds like a lot of work, not to mention expensive. It’s no wonder a majority of companies are still dragging their feet. As of mid-2021, only 8.6 percent of the global economy was circular.

However, companies that hold onto this belief are losing out. The global market for low-carbon products shot past the $5 trillion mark over a decade ago. Adding to your profits, reputation and key relationships, value of entering a circular economy far outweighs its costs.

Good for profits

Crunch the numbers and you will find loads of opportunities to:

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Increase sales

When you anticipate and meet consumer expectations for more environmentally responsible practices and products.

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Enter new markets

Consumers under the age of 40, in particular, prefer to buy and use environmentally friendly products.

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Improve efficiency and productivity

With the goal of producing more by using less, sustainable manufacturing goes hand-in-hand with lean practices.

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Get a head start

By familiarizing yourself with sustainable alternatives to hazardous and eco-unfriendly materials.

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Close the loop

By taking ownership of their products during the full (circular) lifecycle, including ways to bring parts or products back at the end of their first life for remanufacturing.

Good for your brand

How would you like to be known as a manufacturer who:

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Leads in sustainable manufacturing

By being proactive rather than reactive in implementing environmentally responsible practices

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Stands by their word

When you demonstrate that your supply chain partners have certifications, acknowledgments, and additional recognition that your practices and products meet the highest international standards.

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Is innovative

When you take the challenges of a circular economy as opportunities to shape the future.

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Is here to stay

By showing that you can and will adapt to today’s and tomorrow’s rapidly changing requirements.

Good for your relationships

Manufacturers have always had to adapt to changing demands from multiple stakeholders. Wow the today’s stakeholders by:

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Impressing shareholders and investors

In part because of the financial and reputational benefits, over one quarter of the world’s largest companies admit that pressure from this group compels them to adopt circular models.

Avoiding negative publicity

Polluters and other environmentally irresponsible companies attract unwanted attention from watchdog activists, news outlets and, of course, consumers on social media.

Gaining community favor

By showing that you protect and even enhance the areas in which you operate.

Attracting young talent

As a generation, Millennials and Gen X-ers seek purpose in their jobs and are very concerned about the climate crisis; so much so that they would accept a lower salary if it meant working for a company that shared their values.

All these benefits are just the icing on top of a planet-saving cake. Our next blog outlines what key changes to manufacturing are necessary to ease into the circular economy – and an unexpected shortcut. Click here to read on or contact us directly to find out more.

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About Providence Enterprise

Providence Enterprise is a Hong Kong medical device contract manufacturer of Class I and II medical devices with manufacturing in China & Vietnam. We specialize in electro-mechanical assemblies and high-volume disposables. We are FDA registered and ISO 13485, ISO 14971, ISO 14001, ISO 27001 certified. Our capabilities include fabricating tooling for silicone rubber and injection molded plastics, clean room injection molding, electronics, clean room assembly, and sterilization.

MEMS and Manufacturing

MEMS and Manufacturing:

How Tiny Microelectromechanical Systems are Sparking Innovations in a Big Way

Don’t you mean ‘memes’?

For technology that has revolutionized manufacturing as well as nearly every industry, the term ‘MEMS’ sure gets autocorrected a lot. But, no, we are not talking about those videos or images widely spread on social media. We are talking about something equally ubiquitous, something physical but generally hidden or even invisible to the naked eye.

Spelling it out

While the long form of MEMS – Microelectromechanical Systems – does not exactly roll off the tongue, it does say what it means.

Let’s break it down:

Micro – It’s very small
Electro – It has electrical components
Mechanical – It has mechanical components
Systems – The tiny components work together to make huge things happen

In Europe and Japan, MEMS are referred to as microsystems technology (MST). While less specifically descriptive, it means the same thing: technology used in manufacture of miniscule integrated (part of a larger product) devices made up of both mechanical and electrical parts.

The components

We are now several generations into a world that is run by microelectronics. The integrated circuits of microchips have not only made computers faster and cars safer, they have also been key to miniaturization. We have them to thank for portable and handheld electronic devices, including cellphones.

Technically, MEMS falls under the same umbrella as microchips. They are even fabricated using the same method: micromachining batch production. They make things faster, smarter and more reliable. And, as we’ve mentioned, they’re very, very small.

How small is small?

Some MEMS are ‘large’ enough to be measured in millimeters. For context, a millimeter is approximately the size of a single dot you’d make with a sharpened pencil.

The smaller MEMS are measured in micrometers and the smallest is only one micron – meaning you could fit several into a single red blood cell. Once you wrap your head around that, you can imagine how much smaller their components are.

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Electronics and moving parts

The mechanical aspect of MEMS gives them a major advantage over simple microchips. These are what enable devices to interact with users as well as the outside world. Mechanical parts, including levers, valves, springs, channels, gears, pumps and mirrors, receive, interpret and react to a number of physical stimuli, including:

  • Pressure
  • Vibrations
  • Gravity
  • Light beams
  • Sound waves
  • Temperature
  • Magnetic fields
  • Contaminants

The electric and mechanical bits send signals to one another. They may be connected to and communicate with other systems either within the same device or over the internet. They may have processing power or contain software, in essence making them miniscule computers.

Where are MEMS found?

Everywhere. In places as small as microsurgical equipment, as large as factories and everywhere in between. They have long been used in the automotive industry and in consumer electronics. Countless MEMS products make your smartphone smarter – from their touchscreens to microphones to fingerprint and facial identification.

They are a mainstay in Internet-of-Things (IoT) devices. They monitor the health of patients, warehouse inventories, city infrastructure and air quality and issue alerts when something is in danger of going wrong.

Who loves MEMS?

Let’s start with consumers: As of 2020, the global MEMS market was worth just under $11 billion, reflecting a hunger for ever smaller, smarter, faster and more powerful personal, home and industrial devices – all of which require a growing number of ever more sophisticated MEMS sensors and actuators.

Our voracious appetite for such technology shows no signs of abating. Even conservative estimates believe that by 2026, MEMS market value will be $18.9 billion while others place that number at $38 billion by 2028.

This is great for manufacturers as well because who doesn’t love a high-growth product market? Furthermore, MEMS fabrication is highly scalable and result in extremely low per-unit costs.

What else do manufacturers like about MEMS? They make their engineers very happy.

Freedom to innovate

Low risk, low cost and really, really, small, MEMS remove a lot of constraints from the design process. Whether they are improving new products or designing a brand-new device, Engineers count on MEMS to:

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Create entire complex systems, packing a staggering number of functions into a small space

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Be more reliable than if the system were assembled from individual parts.

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Be more durable and resistant to external forces such as vibrations or shocks that could damage or unbalance systems built with discrete components.

But it takes a village

The combination of electronics, mechanics and potential applications of MEMS means the success of new products hinges on collaborative design. Such a team will include mechanical, electrical and production engineers, but also engineers whose specializations relate to the specific product. For example, software engineers, chemical engineers, aerospace engineers or environmental engineers.

The right combined technical expertise and the infinite possibilities that MEMS provides enables manufacturers to take innovation to brand new heights.

Contact us to discuss ways MEMS technology can work for you.

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About Providence Enterprise

Providence Enterprise is a Hong Kong medical device contract manufacturer of Class I and II medical devices with manufacturing in China & Vietnam. We specialize in electro-mechanical assemblies and high-volume disposables. We are FDA registered and ISO 13485, ISO 14971, ISO 14001, ISO 27001 certified. Our capabilities include fabricating tooling for silicone rubber and injection molded plastics, clean room injection molding, electronics, clean room assembly, and sterilization.

Medical Device Contract Manufacturing — When Less is More

Medical Device Contract Manufacturing — When Less is More

In the highly competitive industry of medical devices, outsourcing is almost required to stay ahead. Its benefits are evident — multidisciplinary expertise, cost savings, flexibility, expansion, reduced risk, increased innovation, and quality assurance to name just a few. As a highly competitive industry, there is a plethora of medical device contract manufacturers available in all sizes. What size will suit you best?

Is Bigger Always Better?

It’s easy to find large medical device contract manufacturers. Their high-volume marketing budget allows them to promote their services world-wide and with an excessively large customer base they may be a “household name.” Some are industry giants! But bigger may not always be better for the majority.
Efficiency is a requirement of all contract manufacturers, but when the outsource provider is large, they do not have the luxury of catering to their customer’s individual’s needs. The mere volume of customers they handle hinder their ability to customize services and provide flexibility in the manufacturing process. Accordingly, the larger the medical device contract manufacturer is, the more likely they are to dictate how things will be done for their customer. Unfortunately, that may mean that the customer must accept something, whether it be the process, time frame, or end result, that does not meet their specific needs. Moreover, the larger the company, the greater the bureaucracy and the slower they are to react. This adds to an increase in customer service disconnect causing an decrease in customer satisfaction.

Get More With Less

Medium sized medical device contract manufacturers like Providence Medical, provide their customers with the greatest opportunity to utilize the strengths available with a larger company while maintaining the smaller company’s customer service oriented mentality. They are a subsidiary of Providence Enterprise, an award winning world-wide company whose multidisciplinary expertise benefits the medical device industry. They are focused on quality control and offer:

  • Customer focus
  • Lower cost structure
  • Agility and speed

Providence comprehends the importance of communication and works to establish open communication with their customers.Experts in the medical device industry, they are in touch with the market, provide forecasting capabilities, and hold quality assurance and customer care as their priority.

From design to delivery, Providence is ready to take on your next contract manufacturing project. What can we do for you?

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